Intercooler / Turbo Intercooler for auto

Engine auto parts: Intercooler / Turbo Intercooler

How to detect the intercooler failure

It is impossible to diagnose the intercooler on your own. The cracks that appear on the housing of the car part and lead to the turbocharger system depressurization are of so small size that their visual identification is very difficult. For this purpose you need special equipment. which is available at a service station.

You may identify that the intercooler has to be diagnosed by the following symptoms:

  • there are traces of oil leakage in the area of junction of the part with the connecting pipe;
  • engine power has decreased;
  • decreased oil level in the engine;
  • fuel consumption has increased;
  • the on-board computer signals a failure.

Causes of the intercooler failure

The major cause of the part malfunction is loosening of fasteners. As a result. numerous microcracks appear on the housing. Since the part is situated in the vehicle front. it is exposed to substantial mechanical impact. Even a tiny stone entering the engine compartment at high speeds may result in a crack or a hole.

Impaired integrity of the oxide film of the component can lead to constant part contamination. This problem is especially critical in cold seasons. when aggressive chemicals get on the part from the road surface together with the dirt.


Repair and replacement of the intercooler

Since the part is quite expensive. it is recommended to perform repair works at a service station. Argon welding eliminates the microcracks that have appeared on the part surface due to loosening of its fasteners. In order to restore the part serviceability. it is also flushed. the aluminum components are repaired. the seals and plastic components are replaced.

If repair works have not restored proper operation of the part. you have to replace it.

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