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Diesel glow plugs: useful information

How to identify a faulty glow plug?

Glow plugs may be diagnosed both at a service station, and by yourself. This can be done with the use of various methods. For the first method, you will need a multimeter. Set the device into the resistance measurement mode. Connect one probe of the device to the output of the glow plug, and the other one - to the vehicle body. If the contact is absent, the component is faulty.

You may notice that the glow plug needs diagnostics by the following symptoms:

  • the engine won't start, or starting is difficult;
  • the engine is not operating properly;
  • white exhaust gas is observed.

The reasons of glow plug failure

One of the reasons of failure is the end of the service life of the filament, which is designed for 50-60 thousand kilometers of mileage. However, if problems with the component occur at a much smaller mileage, the reason often lies in malfunction of the fuel equipment. Failure of the component may also be caused by malfunctions of the regulator or alternator, high voltage.

If an injector is fouled or worn out, a strong jet of fuel is directed at the working element of the heater. This entails loss of integrity of the heater shell, and, as a result, the filament gets damaged.

If the control relay is damaged, the glow plug gets overheated. In this case, the component shell is deformed and melts on the surface, and the filament burns out. The relay itself may be burnt out, or the wires coming from it may get broken or abraded.

The component failure may be associated with incorrect use, manufacturing defects, or poor quality of the components. Finally, the element may get damaged in case of incorrect installation due to improper tightening.

Replacing a glow plug

A faulty component is to be replaced. This task should be entrusted to specialists of a service station, since the material of the component is very fragile, and can easily be damaged if installed incorrectly.

To keep glow plugs in good working order, perform their routine check once in six months. The component is to be replaced after every 60 thousand km of mileage.

Glow Plugs: High quality bestseller

BERU GE102 replacement Parts Details
  • Product line: ISS
  • Thread Size: M10x1,0
  • Length [mm]: 107
  • Voltage [V]: 5
  • Spanner Size: 10 mm
  • Glow Plug Design: after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 33
  • Connector type: 4 mm PIN
  • Current Strength [A]: 25
  • Tightening torque to [Nm]: 20
  • Tightening torque from [Nm]: 15
  • Cone Pitch: 63
  • Failure Moment [Nm]: 35
  • Condition: New
In stock
Details
-25%
Glow Plugs GE102 - £ 10,86 Glow Plug BERU GE102
Article №: GE102
£ 10,86
£ 14,48**
incl. 20% VAT, excl. delivery costs
FEBI BILSTEIN 17215 replacement Parts Details
  • Length [mm]: 78,5, 29
  • External Thread [mm]: M18 x 1,5
  • Voltage [V]: 9
  • Spanner Size: 21
  • Glow Plug Design: after-glow capable
  • Weight [kg]: 0,07
  • for OE number: 000 159 91 01
  • Condition: New
In stock
Details
-25%
Diesel glow plugs 17215 - £ 8,43 Glow Plug FEBI BILSTEIN 17215
Article №: 17215
£ 8,43
£ 11,24**
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NGK 9864 replacement Parts Details
  • Product line: D-Power
  • Overall Length [mm]: 117,0
  • Thread Size: M8 x 1,0
  • Voltage [V]: 7,0
  • Spanner Size: 8 mm
  • Glow Plug Design: Ceramic Glow Plug
  • Fitting Depth [mm]: 30,0
  • Connector type: PIN
  • Current Strength [A]: 7,0
  • Resistor [Ohm]: 0,3
  • Condition: New
In stock
Details
-25%
Heater plugs 9864 - £ 26,79 Glow Plug NGK 9864
Article №: 9864
£ 26,79
£ 35,72**
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CHAMPION CPSG006 replacement Parts Details
  • Supplementary Info: Easyvision Conventional
  • Overall Length [mm]: 179,95
  • Thread Size: M9x1,0
  • Voltage [V]: 4,4
  • Spanner Size: 12 mm
  • Glow Plug Design: with pressure sensor, after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 35
  • Connector type: 4 mm PIN (PSG)
  • Current Strength [A]: 8,5
  • Tightening torque to [Nm]: 10
  • Tightening torque from [Nm]: 8
  • Cone Pitch: 93
  • Failure Moment [Nm]: 22
  • Packing Type: Box
  • Packaging length [cm]: 26,1
  • Packaging width [cm]: 3,6
  • Packaging height [cm]: 3,4
  • Condition: New
In stock
Details
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Glow Plugs CPSG006 - £ 95,22 Glow Plug CHAMPION CPSG006
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£ 126,96**
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NGK 97627 replacement Parts Details
  • Overall Length [mm]: 66,0
  • Thread Size: M10 x 1,25
  • Voltage [V]: 11,0
  • Spanner Size: 12 mm
  • Glow Plug Design: Metal glow plug
  • Fitting Depth [mm]: 17,3
  • Connector type: M4
  • Resistor [Ohm]: 1,0
  • Condition: New
In stock
Details
-25%
Diesel glow plugs 97627 - £ 10,68 Glow Plug NGK 97627
Article №: 97627
£ 10,68
£ 14,24**
incl. 20% VAT, excl. delivery costs
BERU PSG003 replacement Parts Details
  • Product line: PSG
  • Thread Size: M9x1,0
  • Length [mm]: 132
  • Voltage [V]: 4,4
  • Spanner Size: 12 mm
  • Glow Plug Design: with pressure sensor, after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 28
  • Connector type: 4 mm PIN (PSG)
  • Current Strength [A]: 9
  • Tightening torque to [Nm]: 10
  • Tightening torque from [Nm]: 8
  • Cone Pitch: 93
  • Failure Moment [Nm]: 22
  • Condition: New
In stock
Details
-25%
Heater plugs PSG003 - £ 99,36 Glow Plug BERU PSG003
Article №: PSG003
£ 99,36
£ 132,48**
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BERU GN104 replacement Parts Details
  • Thread Size: M10x1,25
  • Length [mm]: 143
  • Voltage [V]: 11
  • Spanner Size: 12 mm
  • Glow Plug Design: after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 24
  • Connector type: 4 mm PIN
  • Current Strength [A]: 15
  • Tightening torque to [Nm]: 20
  • Tightening torque from [Nm]: 15
  • Cone Pitch: 119
  • Failure Moment [Nm]: 35
  • Condition: New
In stock
Details
-25%
Glow Plugs GN104 - £ 13,11 Glow Plug BERU GN104
Article №: GN104
£ 13,11
£ 17,48**
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BERU GE101 replacement Parts Details
  • Product line: ISS
  • Thread Size: M8x1,0
  • Length [mm]: 117
  • Voltage [V]: 4,4
  • Spanner Size: 8 mm
  • Glow Plug Design: after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 30
  • Connector type: 4 mm PIN
  • Current Strength [A]: 25
  • Tightening torque to [Nm]: 10
  • Tightening torque from [Nm]: 8
  • Cone Pitch: 93
  • Failure Moment [Nm]: 20
  • Fuel Mixture Formation: Unit Injector System (UIS)
  • Condition: New
In stock
Details
-25%
Diesel glow plugs GE101 - £ 12,93 Glow Plug BERU GE101
Article №: GE101
£ 12,93
£ 17,24**
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BERU GN003 replacement Parts Details
  • Thread Size: M10x1,0
  • Length [mm]: 130
  • Voltage [V]: 11,5
  • Spanner Size: 10 mm
  • Glow Plug Design: after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 28
  • Connector type: 4 mm PIN
  • Current Strength [A]: 13
  • Tightening torque to [Nm]: 20
  • Tightening torque from [Nm]: 15
  • Cone Pitch: 63
  • Failure Moment [Nm]: 35
  • Condition: New
In stock
Details
-25%
Heater plugs GN003 - £ 9,36 Glow Plug BERU GN003
Article №: GN003
£ 9,36
£ 12,48**
incl. 20% VAT, excl. delivery costs
BERU GE114 replacement Parts Details
  • Product line: ISS
  • Thread Size: M9x1,0
  • Length [mm]: 157
  • Voltage [V]: 4,4
  • Spanner Size: 9 mm
  • Glow Plug Design: after-glow capable, Pencil-type Glow Plug
  • Fitting Depth [mm]: 35
  • Connector type: 4 mm PIN
  • Current Strength [A]: 25
  • Tightening torque to [Nm]: 10
  • Tightening torque from [Nm]: 8
  • Cone Pitch: 93
  • Failure Moment [Nm]: 22
  • Condition: New
In stock
Details
-25%
Glow Plugs GE114 - £ 11,22 Glow Plug BERU GE114
Article №: GE114
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£ 14,96**
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NGK 2649 replacement Parts Details
  • Overall Length [mm]: 69,0
  • Thread Size: M8 x 1,0
  • Voltage [V]: 11,0
  • Spanner Size: 10 mm
  • Glow Plug Design: Metal glow plug
  • Fitting Depth [mm]: 19,0
  • Connector type: M4
  • Current Strength [A]: 5,5
  • Resistor [Ohm]: 0,9
  • Condition: New
In stock
Details
-25%
Diesel glow plugs 2649 - £ 15,93 Glow Plug NGK 2649
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NGK 90919 replacement Parts Details
  • Overall Length [mm]: 86,0
  • Thread Size: M10 x 1,25
  • Voltage [V]: 11,0
  • Spanner Size: 12 mm
  • Glow Plug Design: Ceramic Glow Plug
  • Fitting Depth [mm]: 22,0
  • Connector type: M4
  • Resistor [Ohm]: 1,0
  • Condition: New
In stock
Details
-25%
Heater plugs 90919 - £ 56,79 Glow Plug NGK 90919
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BOSCH 0 250 202 036 replacement Parts Details
  • Supplementary Info: Duraterm
  • Thread Size: M 10 x 1
  • Length [mm]: 103
  • Voltage [V]: 11
  • Spanner Size: 10
  • Glow Plug Design: Pencil-type Glow Plug, after-glow capable
  • Fitting Depth [mm]: 25
  • Connector type: PIN
  • Tightening torque to [Nm]: 15
  • Tightening torque from [Nm] 0
  • Cone Pitch: 63
  • Condition: New
In stock
Details
-25%
Glow Plugs 0 250 202 036 - £ 12,54 Glow Plug BOSCH 0250202036
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BOSCH F 01G 004 02Z replacement Parts Details
  • Supplementary Info: Duraterm
  • Thread Size: M 10 x 1,25
  • Length [mm]: 160
  • Voltage [V]: 11
  • Spanner Size: 9
  • Glow Plug Design: Pencil-type Glow Plug, after-glow capable
  • Fitting Depth [mm]: 28
  • Connector type: PIN
  • Tightening torque to [Nm]: 15
  • Tightening torque from [Nm] 0
  • Cone Pitch: 93
  • Condition: New
In stock
Details
-25%
Diesel glow plugs F 01G 004 02Z - £ 17,61 Glow Plug BOSCH F01G00402Z
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BOSCH 0 250 202 142 replacement Parts Details
  • Supplementary Info: Duraterm
  • Thread Size: M 10 x 1
  • Length [mm]: 130
  • Voltage [V]: 11,5
  • Spanner Size: 10
  • Glow Plug Design: Pencil-type Glow Plug, after-glow capable
  • Fitting Depth [mm]: 28
  • Connector type: PIN
  • Tightening torque to [Nm]: 15
  • Tightening torque from [Nm] 0
  • Cone Pitch: 63
  • Condition: New
In stock
Details
-25%
Heater plugs 0 250 202 142 - £ 10,47 Glow Plug BOSCH 0250202142
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£ 10,47
£ 13,96**
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BOSCH 0 250 201 049 replacement Parts Details
  • Supplementary Info: Duraterm
  • Thread Size: M 12 x 1,25
  • Length [mm]: 63
  • Voltage [V]: 11
  • Spanner Size: 12
  • Glow Plug Design: Pencil-type Glow Plug, after-glow capable
  • Fitting Depth [mm]: 18
  • Connector type: M 5
  • Tightening torque to [Nm]: 25
  • Tightening torque from [Nm]: 15
  • Cone Pitch: 63
  • Condition: New
In stock
Details
-25%
Glow Plugs 0 250 201 049 - £ 9,72 Glow Plug BOSCH 0250201049
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£ 12,96**
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BOSCH 0 250 202 023 replacement Parts Details
  • Supplementary Info: Duraterm
  • Thread Size: M 10 x 1
  • Length [mm]: 97
  • Voltage [V]: 11
  • Spanner Size: 10
  • Glow Plug Design: Pencil-type Glow Plug, after-glow capable
  • Fitting Depth [mm]: 30
  • Connector type: PIN
  • Tightening torque to [Nm]: 15
  • Tightening torque from [Nm] 0
  • Cone Pitch: 63
  • Condition: New
In stock
Details
-25%
Diesel glow plugs 0 250 202 023 - £ 11,61 Glow Plug BOSCH 0250202023
Article №: 0 250 202 023
£ 11,61
£ 15,48**
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NGK 3709 replacement Parts Details
  • Overall Length [mm]: 153,5
  • Thread Size: M10 x 1,25
  • Voltage [V]: 11,0
  • Spanner Size: 12 mm
  • Glow Plug Design: Metal glow plug
  • Fitting Depth [mm]: 31,0
  • Connector type: M4
  • Current Strength [A]: 3,5
  • Resistor [Ohm]: 1,4
  • Condition: New
In stock
Details
-25%
Heater plugs 3709 - £ 29,22 Glow Plug NGK 3709
Article №: 3709
£ 29,22
£ 38,96**
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