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Clutch auto parts: Clutch Kit

How to detect clutch kit malfunction

The unit is diagnosed in several stages. First, check its workability with the engine off. For this purpose, repeatedly press the clutch pedal and listen. Extraneous sounds, such as knocks, squeaks and rattle indicate wear of clutch elements.

After that, start and warm up the engine, then press the clutch pedal and shift the reverse gear. Unusual sounds indicate wear of the clutch driven plate or the pressure plate. Their fault may also be suspected when, if the accelerator is pressed in the third gear, the engine revs increase, but the vehicle gains speed slowly. If the noise, knocks and rattle are heard with clutch disengaged, the clutch release bearing is likely to have failed. To localize the failure more precisely, and to determine the degree of components wear, seek help of specialists.

You may notice that the clutch kit may need diagnostics by the following symptoms:

  • the pedal vibrates when the clutch is engaged;
  • gear shifting is difficult;
  • fuel consumption increased;
  • smell of burning in the passenger compartment;
  • the engine overheats more frequently.

The reasons of clutch kit malfunction

Premature failure of system elements is often caused by incorrect use of the vehicle, including aggressive driving style. Abrupt starts, especially at high rpm, too fast or too slow releasing the clutch pedal can greatly reduce the service life of the driven plate, in particular, of its friction linings. Frequent driving of a fully loaded vehicle on roads with poor surface also creates higher load on the unit, causing premature wear of its components.

The clutch release bearing is also severely affected by the habit of holding the clutch pedal in the pressed condition, for example, while waiting for green light. To avoid premature destruction of the component, in such cases it is recommended to always switch to the neutral gear.

Failure to replace the driven plate in due time, and critical level of wear of its lining are the reason of faulty pressure plate; while using a damaged release bearing increases the risk of deforming the release fingers of the diaphragm spring in the clutch cover assembly. Incorrect operation of the unit may also be caused by friction linings oiling caused by damaged seals of the engine or the gearbox.

Poor quality components are prone to scuffing, and, as a rule, have the short service life. Therefore, to ensure long and failure-free operation of your vehicle, always buy parts from well-known manufacturers.

Clutch kit replacement

To install a clutch kit, you will need an inspection pit or a car service ramp, and a set of special tools. The installation process is rather complicated and time-consuming, and involves dismantling of the gearbox. Besides, it is important to properly install and align the clutch driven plate on the shaft of the gearbox, and to tighten the bolts with certain torque.

The procedure of replacement depends on the design of the vehicle, in particular on its drive type. More detailed instructions can be found in the technical documentation to the vehicle. However, if you have no relevant experience and skills, it is better to entrust servicing to qualified service personnel.

Top quality parts Clutch Kit for your car
Clutch Kit | VALEO 835035 Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Outer diameter [mm]: 228
  • Number of Teeth: 28
  • Supplementary Article/Info 2: with flywheel, with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 22,1 x 20,3
  • Weight [kg]: 15,6
  • Outer diameter 1 [mm]: 228
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Tightening Torque [Nm]: 60
  • Tightening angle [degrees]: 90
  • Condition: New
In stock
Details
-25%
Buy VALEO Clutch Kit 835035 for car at low price £ 236,79
Clutch Kit (VALEO, 835035)
Article №: 835035
£ 236,79
£ 315,72
incl. 20% VAT, Shipping
Clutch Kit | VALEO 832263 Parts Details
  • Product line: KIT3P
  • Outer diameter [mm]: 200
  • Number of Teeth: 18
  • Supplementary Article/Info 2: with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 21,8 x 18,2
  • Weight [kg]: 5,03
  • Outer diameter 1 [mm]: 200
  • Control Type: Push control
  • Eject Force [N]: 4200
  • Condition: New
In stock
Details
-25%
Buy VALEO Clutch Kit 832263 for car at low price £ 80,79
Clutch Kit (VALEO, 832263)
Article №: 832263
£ 80,79
£ 107,72
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Clutch Kit | LuK 623 3043 00 Parts Details
  • Product line: RepSet
  • Diameter [mm]: 230
  • Supplementary Article/Info 2: with releaser, with clutch plate
  • Condition: New
In stock
Details
-25%
Buy LuK Clutch Kit 623 3043 00 for car at low price £ 87,54
Clutch Kit (LuK, 623 3043 00)
Article №: 623 3043 00
£ 87,54
£ 116,72
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Clutch Kit | VALEO 786022 Parts Details
  • Product line: VALEO CLASSIC KIT3P
  • Outer diameter [mm]: 180
  • Number of Teeth: 18
  • Supplementary Article/Info 2: with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Version: CPO
  • Weight [kg]: 3,62
  • Outer diameter 1 [mm]: 180
  • Control Type: Push control
  • Eject Force [N]: 3700
  • Condition: New
In stock
Details
-25%
Buy VALEO Clutch Kit 786022 for car at low price £ 57,93
Clutch Kit (VALEO, 786022)
Article №: 786022
£ 57,93
£ 77,24
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Clutch Kit | SACHS 3000 951 561 Parts Details
  • Diameter [mm]: 235
  • Number of Teeth: 18
  • Hub Profile: 18,3x20,9-18N
  • Condition: New
In stock
Details
-25%
Buy SACHS Clutch Kit 3000 951 561 for car at low price £ 70,86
Clutch Kit (SACHS, 3000 951 561)
Article №: 3000 951 561
£ 70,86
£ 94,48
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Clutch Kit | VALEO 826577 Parts Details
  • Product line: KIT3P
  • Outer diameter [mm]: 180
  • Number of Teeth: 26
  • Supplementary Article/Info 2: with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Version: CPO
  • Weight [kg]: 3,575
  • Outer diameter 1 [mm]: 180
  • Control Type: Push control
  • Eject Force [N]: 3300
  • Condition: New
In stock
Details
-25%
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Clutch Kit (VALEO, 826577)
Article №: 826577
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£ 57,48
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Clutch Kit | LuK 622 3336 00 Parts Details
  • Product line: RepSet
  • Diameter [mm]: 220
  • Supplementary Article/Info 2: with releaser, with release fork, with guide sleeve
  • Condition: New
In stock
Details
-25%
Buy LuK Clutch Kit 622 3336 00 for car at low price £ 95,22
Clutch Kit (LuK, 622 3336 00)
Article №: 622 3336 00
£ 95,22
£ 126,96
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Clutch Kit | VALEO 835071 Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Outer diameter [mm]: 228
  • Number of Teeth: 18
  • Supplementary Article/Info 2: with flywheel, with screw set, with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 20,7 x 18,2
  • Weight [kg]: 18,59
  • Outer diameter 1 [mm]: 228
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Eject Force [N]: 5750
  • Tightening Torque [Nm]: 60
  • Condition: New
In stock
Details
-25%
Buy VALEO Clutch Kit 835071 for car at low price £ 219,72
Clutch Kit (VALEO, 835071)
Article №: 835071
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Clutch Kit | LuK 624 3371 00 Parts Details
  • Product line: SAC
  • Diameter [mm]: 240
  • Supplementary Article/Info 2: with releaser, with release fork, Requires special tools for mounting, Check and replace dual-mass flywheel if necessary.
  • Engine Version: for engines with dual-mass flywheel
  • Adjustment: with automatic adjustment
  • Condition: New
In stock
Details
-25%
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Clutch Kit (LuK, 624 3371 00)
Article №: 624 3371 00
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Clutch Kit | LuK 622 3096 33 Parts Details
  • Product line: RepSet Pro
  • Diameter [mm]: 220
  • Supplementary Article/Supplementary Info: with central slave cylinder
  • Hydraulic connector diameter [mm]: 13,3
  • Condition: New
In stock
Details
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Clutch Kit | VALEO 837038 Parts Details
  • Product line: FULLPACK DMF
  • Number of Teeth: 20
  • Supplementary Article/Info 2: with flywheel, with screw set, with clutch plate, with releaser
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Engine Version: for engines with dual-mass flywheel
  • Weight [kg]: 17,76
  • Outer diameter 1 [mm]: 235
  • Eject Force [N]: 6200
  • Tightening Torque [Nm]: 30
  • Condition: New
In stock
Details
-25%
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Clutch Kit (VALEO, 837038)
Article №: 837038
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Clutch Kit | VALEO 845153 Parts Details
  • Product line: KIT4P - CONVERSION KIT (CSC)
  • Outer diameter [mm]: 240
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with flywheel, with clutch plate
  • Supplementary Article/Supplementary Info: with clutch pressure plate, with central slave cylinder
  • New Part
  • Weight [kg]: 20,48
  • Outer diameter 1 [mm]: 240
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Eject Force [N]: 7200
  • for flywheel manufacturer: LUK
  • Tightening Torque [Nm]: 110
  • Condition: New
In stock
Details
-25%
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Clutch Kit (VALEO, 845153)
Article №: 845153
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£ 374,96
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