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Clutch set: useful information

How to detect clutch kit malfunction

The unit is diagnosed in several stages. First, check its workability with the engine off. For this purpose, repeatedly press the clutch pedal and listen. Extraneous sounds, such as knocks, squeaks and rattle indicate wear of clutch elements.

After that, start and warm up the engine, then press the clutch pedal and shift the reverse gear. Unusual sounds indicate wear of the clutch driven plate or the pressure plate. Their fault may also be suspected when, if the accelerator is pressed in the third gear, the engine revs increase, but the vehicle gains speed slowly. If the noise, knocks and rattle are heard with clutch disengaged, the clutch release bearing is likely to have failed. To localize the failure more precisely, and to determine the degree of components wear, seek help of specialists.

You may notice that the clutch kit may need diagnostics by the following symptoms:

  • the pedal vibrates when the clutch is engaged;
  • gear shifting is difficult;
  • fuel consumption increased;
  • smell of burning in the passenger compartment;
  • the engine overheats more frequently.

The reasons of clutch kit malfunction

Premature failure of system elements is often caused by incorrect use of the vehicle, including aggressive driving style. Abrupt starts, especially at high rpm, too fast or too slow releasing the clutch pedal can greatly reduce the service life of the driven plate, in particular, of its friction linings. Frequent driving of a fully loaded vehicle on roads with poor surface also creates higher load on the unit, causing premature wear of its components.

The clutch release bearing is also severely affected by the habit of holding the clutch pedal in the pressed condition, for example, while waiting for green light. To avoid premature destruction of the component, in such cases it is recommended to always switch to the neutral gear.

Failure to replace the driven plate in due time, and critical level of wear of its lining are the reason of faulty pressure plate; while using a damaged release bearing increases the risk of deforming the release fingers of the diaphragm spring in the clutch cover assembly. Incorrect operation of the unit may also be caused by friction linings oiling caused by damaged seals of the engine or the gearbox.

Poor quality components are prone to scuffing, and, as a rule, have the short service life. Therefore, to ensure long and failure-free operation of your vehicle, always buy parts from well-known manufacturers.

Clutch kit replacement

To install a clutch kit, you will need an inspection pit or a car service ramp, and a set of special tools. The installation process is rather complicated and time-consuming, and involves dismantling of the gearbox. Besides, it is important to properly install and align the clutch driven plate on the shaft of the gearbox, and to tighten the bolts with certain torque.

The procedure of replacement depends on the design of the vehicle, in particular on its drive type. More detailed instructions can be found in the technical documentation to the vehicle. However, if you have no relevant experience and skills, it is better to entrust servicing to qualified service personnel.

Clutch Kit: High quality bestseller

SACHS 2290 601 009 replacement Parts Details
  • Product line: ZMS Modul XTend plus CSC
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with clutch disc
  • Supplementary Article/Supplementary Info: with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • Mounting Type: not pre-mounted
  • only available in set
  • Condition: New
In stock
Details
-25%
Clutch Kit 2290 601 009 - £ 402,36 Clutch Kit SACHS 2290601009
Article №: 2290 601 009
£ 402,36
£ 536,48**
incl. 20% VAT, excl. delivery costs
SACHS 3000 990 422 replacement Parts Details
  • Product line: XTend Kit plus CSC
  • Diameter [mm]: 240
  • Number of Teeth: 20
  • Alternative Repair Kit: 3000 970 113
  • Condition: New
In stock
Details
-25%
Clutch set 3000 990 422 - £ 171,54 Clutch Kit SACHS 3000990422
Article №: 3000 990 422
£ 171,54
£ 228,72**
incl. 20% VAT, excl. delivery costs
SACHS 2290 601 005 replacement Parts Details
  • Product line: DMF Module plus CSC
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with clutch disc
  • Supplementary Article/Supplementary Info: with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • for components see parts list
  • Mounting Type: not pre-mounted
  • Condition: New
In stock
Details
-25%
Clutch Kit 2290 601 005 - £ 419,61 Clutch Kit SACHS 2290601005
Article №: 2290 601 005
£ 419,61
£ 559,48**
incl. 20% VAT, excl. delivery costs
EXEDY TYK2227 replacement Parts Details
  • Diameter [mm]: 190
  • Number of Teeth: 19
  • Supplementary Article/Info 2: with bearing(s)
  • Multi-piece: Three-piece
  • Bolt Hole Circle Ø [mm]: 225
  • Condition: New
In stock
Details
-25%
Clutch set TYK2227 - £ 92,22 Clutch Kit EXEDY TYK2227
Article №: TYK2227
£ 92,22
£ 122,96**
incl. 20% VAT, excl. delivery costs
VALEO 835024 replacement Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Diameter [mm]: 220
  • Number of Teeth: 14
  • Supplementary Article/Info 2: with flywheel, with clutch disc, with clutch release bearing
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 25 x 22
  • Weight [kg]: 17,12
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Tightening Torque [Nm]: 90
  • Condition: New
In stock
Details
-25%
Clutch Kit 835024 - £ 366,54 Clutch Kit VALEO 835024
Article №: 835024
£ 366,54
£ 488,72**
incl. 20% VAT, excl. delivery costs
VALEO 835160 replacement Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with flywheel, with clutch disc, with clutch release bearing
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Weight [kg]: 18,28
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Tightening Torque [Nm]: 60
  • Condition: New
In stock
Details
-25%
Clutch set 835160 - £ 388,11 Clutch Kit VALEO 835160
Article №: 835160
£ 388,11
£ 517,48**
incl. 20% VAT, excl. delivery costs
LuK 600 0006 00 replacement Parts Details
  • Product line: BR 0241
  • Supplementary Article/Info 2: with clutch release bearing, with flywheel, with screw set, Dual-mass flywheel with friction control plate
  • Supplementary Article/Supplementary Info: without pilot bearing
  • Mounting Type: Pre-assembled
  • Number of teeth (finding the max. clearance angle): 5
  • Max. Sideplay [mm]: 2,9
  • Max. Clearance Angle [Degree]: 12
  • Number of mounting bores: 6
  • Condition: New
In stock
Details
-25%
Clutch Kit 600 0006 00 - £ 341,79 Clutch Kit LuK 600000600
Article №: 600 0006 00
£ 341,79
£ 455,72**
incl. 20% VAT, excl. delivery costs
LuK 600 0172 00 replacement Parts Details
  • Product line: BR 0241
  • Supplementary Article/Info 2: with flywheel, with screw set, Dual-mass flywheel with friction control plate
  • Supplementary Article/Supplementary Info: with central slave cylinder, without pilot bearing
  • Number of teeth (finding the max. clearance angle): 6
  • Max. Sideplay [mm]: 2,9
  • Max. Clearance Angle [Degree]: 15
  • Number of mounting bores: 6
  • Condition: New
In stock
Details
-25%
Clutch set 600 0172 00 - £ 432,18 Clutch Kit LuK 600017200
Article №: 600 0172 00
£ 432,18
£ 576,24**
incl. 20% VAT, excl. delivery costs
SACHS 3000 845 701 replacement Parts Details
  • Diameter [mm]: 228
  • Number of Teeth: 28
  • for components see parts list
  • Condition: New
In stock
Details
-25%
Clutch Kit 3000 845 701 - £ 126,18 Clutch Kit SACHS 3000845701
Article №: 3000 845 701
£ 126,18
£ 168,24**
incl. 20% VAT, excl. delivery costs
BLUE PRINT ADT330246 replacement Parts Details
  • Diameter [mm]: 200
  • Number of Teeth: 19
  • Supplementary Article/Info 2: with clutch release bearing
  • Supplementary Article/Supplementary Info: with synthetic grease
  • Multi-piece: Three-piece
  • Weight [kg]: 4,170
  • Observe service information
  • Condition: New
In stock
Details
-25%
Clutch set ADT330246 - £ 70,68 Clutch Kit BLUE PRINT ADT330246
Article №: ADT330246
£ 70,68
£ 94,24**
incl. 20% VAT, excl. delivery costs
BLUE PRINT ADN130228 replacement Parts Details
  • Diameter [mm]: 251
  • Number of Teeth: 24
  • Supplementary Article/Info 2: with clutch release bearing
  • Supplementary Article/Supplementary Info: with synthetic grease
  • Multi-piece: Three-piece
  • Weight [kg]: 8,404
  • for OE number: 30210-MB40A S1
  • Observe service information
  • Condition: New
In stock
Details
-25%
Clutch Kit ADN130228 - £ 152,22 Clutch Kit BLUE PRINT ADN130228
Article №: ADN130228
£ 152,22
£ 202,96**
incl. 20% VAT, excl. delivery costs
LuK 621 3041 33 replacement Parts Details
  • Diameter [mm]: 210
  • Supplementary Article/Info 2: with clutch disc
  • Supplementary Article/Supplementary Info: with central slave cylinder
  • Condition: New
In stock
Details
-25%
Clutch set 621 3041 33 - £ 167,97 Clutch Kit LuK 621304133
Article №: 621 3041 33
£ 167,97
£ 223,96**
incl. 20% VAT, excl. delivery costs
VALEO 826461 replacement Parts Details
  • Product line: KIT2P
  • Diameter [mm]: 210
  • Number of Teeth: 28
  • Supplementary Article/Info 2: with clutch disc
  • Supplementary Article/Supplementary Info: with clutch pressure plate, without central slave cylinder
  • New Part
  • Hub Profile: 22,1 x 20,3
  • Weight [kg]: 5,26
  • Control Type: Push control
  • Eject Force [N]: 4500
  • Condition: New
In stock
Details
-25%
Clutch Kit 826461 - £ 127,86 Clutch Kit VALEO 826461
Article №: 826461
£ 127,86
£ 170,48**
incl. 20% VAT, excl. delivery costs
VALEO 835026 replacement Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with flywheel, with clutch disc, with clutch release bearing, Special tools for mounting not necessary
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 24,3 x 21,8
  • Weight [kg]: 18,47
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Tightening Torque [Nm]: 60
  • Condition: New
In stock
Details
-25%
Clutch set 835026 - £ 340,68 Clutch Kit VALEO 835026
Article №: 835026
£ 340,68
£ 454,24**
incl. 20% VAT, excl. delivery costs
SACHS 3000 822 701 replacement Parts Details
  • Diameter [mm]: 215
  • Number of Teeth: 28
  • for components see parts list
  • Condition: New
In stock
Details
-25%
Clutch Kit 3000 822 701 - £ 108,36 Clutch Kit SACHS 3000822701
Article №: 3000 822 701
£ 108,36
£ 144,48**
incl. 20% VAT, excl. delivery costs
VALEO 826317 replacement Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Diameter [mm]: 228
  • Number of Teeth: 28
  • Supplementary Article/Info 2: with flywheel, with screw set, with clutch disc, with clutch release bearing
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 20,3 x 22,1
  • Weight [kg]: 14,57
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Eject Force [N]: 5900
  • Tightening Torque [Nm]: 60
  • Condition: New
In stock
Details
-25%
Clutch set 826317 - £ 244,68 Clutch Kit VALEO 826317
Article №: 826317
£ 244,68
£ 326,24**
incl. 20% VAT, excl. delivery costs
VALEO 835000 replacement Parts Details
  • Product line: KIT4P - CONVERSION KIT
  • Diameter [mm]: 254
  • Number of Teeth: 23
  • Supplementary Article/Info 2: with flywheel, with screw set, with clutch disc, with clutch release bearing
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 26 x 23
  • Weight [kg]: 21,56
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel
  • Eject Force [N]: 6000
  • Condition: New
In stock
Details
-25%
Clutch Kit 835000 - £ 306,72 Clutch Kit VALEO 835000
Article №: 835000
£ 306,72
£ 408,96**
incl. 20% VAT, excl. delivery costs
VALEO 826696 replacement Parts Details
  • Product line: KIT3P
  • Diameter [mm]: 200
  • Number of Teeth: 20
  • Supplementary Article/Info 2: with clutch disc, with clutch release bearing
  • Supplementary Article/Supplementary Info: with clutch pressure plate
  • New Part
  • Hub Profile: 17,40 x 14,88
  • Weight [kg]: 4,29
  • Control Type: Push control
  • Eject Force [N]: 4300
  • Inner diameter 2 [mm]: 137
  • Condition: New
In stock
Details
-25%
Clutch set 826696 - £ 109,86 Clutch Kit VALEO 826696
Article №: 826696
£ 109,86
£ 146,48**
incl. 20% VAT, excl. delivery costs
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